Product Overview: The Carton Sealing Machine developed by ENAK (Tianjin) Automation Equipment Co., Ltd is an automated equipment designed for the carton packaging process of various enterprises. It is applicable to industries such as food, electronics, daily chemicals, and pharmaceuticals. It can automatically fold the lids and seal cartons with tape for cartons of different specifications, without requiring a lot of manual intervention. It can effectively replace the traditional manual carton sealing method, adapt to the carton sealing needs of enterprises in mass production, and help improve the standardization and efficiency of the packaging process.
Product Performance: The equipment is equipped with a high-precision photoelectric sensing system, which can accurately identify the size of cartons and automatically adjust the sealing width and height. It is suitable for carton specifications within the range of 150-500mm, without the need for repeated manual adjustment. The carton sealing speed can reach 15-20 cartons per minute, and the tape pasting deviation is controlled within ±1mm, ensuring that the seal is flat and firm. At the same time, the equipment supports various consumables such as transparent tape and kraft paper tape, and has the ability of continuous operation, with a single continuous operation time of more than 8 hours, meeting the high-intensity production needs of enterprises.
Simple Operation and Low Training Cost: The equipment adopts a user-friendly touch panel design with clear labels. The core operation only requires three steps: "parameter setting - start operation - shutdown and finishing". Operators do not need professional technical background, and can master the equipment operation process proficiently through 1-2 hours of basic training. For example, after new employees join the company, they only need to learn how to input width and height parameters on the panel according to the carton size and how to replace common consumables, without complex programming or mechanical adjustment. Compared with traditional equipment that requires professional technicians to operate, enterprises can save more than 70% of training time and cost, and at the same time reduce the risk of equipment failure caused by improper operation.
Small Equipment Footprint: The equipment adopts a compact structure design, with the main body size controlled at 1200×800×1500mm (length × width × height), requiring only about 2 square meters of installation space, which can be flexibly integrated into the existing production line of enterprises. It can be easily placed in the independent packaging station in the corner of the workshop or the connection link in the middle of the assembly line. For example, in a small electronic processing factory, the equipment can be directly placed at the end of the product assembly line, seamlessly connected with the conveyor belt, without the need for additional site expansion. Compared with traditional large-scale carton sealing equipment, it saves more than 50% of the floor space, helping enterprises make efficient use of workshop space.
Environmental Protection, Energy Saving and Low Power Consumption: The core components of the equipment adopt energy-saving motors with a power of only 0.75kW. Compared with the power consumption of 1.5kW of similar traditional equipment, it can save 50% of electric energy per hour. At the same time, the equipment adopts precise tape cutting technology, and the amount of tape is controlled through photoelectric sensing to avoid excessive tape pulling and waste. According to actual tests, 15-20 meters of tape can be saved for every 1000 cartons sealed. In addition, the equipment body is made of recyclable metal materials, which can be recycled after being discarded, meeting the environmental protection production standards, helping enterprises reduce energy consumption costs and practice the concept of green production.
Automatic Fault Detection and Alarm System: The equipment has a variety of built-in sensors, which can monitor key links such as tape remaining, motor speed and carton positioning in real time. When faults such as tape exhaustion, carton deviation and motor overload occur, the system will immediately trigger an acousto-optic alarm and display the cause of the fault and troubleshooting methods on the touch panel. For example, when the remaining tape is less than 10 meters, the equipment will automatically slow down and prompt to replace the tape; if the carton does not enter the sealing station accurately, the equipment will stop running and alarm to avoid idling of the equipment or damage to the carton. The system can shorten the fault troubleshooting time to within 5 minutes, greatly reducing the equipment downtime and ensuring the continuity of production.
Core Component Processing Stage: CNC lathes are used for precision processing of metal components such as the equipment frame and conveyor rollers to ensure that the dimensional tolerance of the components is controlled within ±0.05mm and the structural stability is guaranteed. Core components such as motors and sensors are strictly screened and need to pass a 1000-hour continuous operation test to ensure that their performance meets the standards before entering the assembly stage.
Equipment Assembly and Commissioning Stage: The frame, conveyor belt, sealing mechanism and other components are assembled in accordance with standardized processes. After assembly, no-load commissioning is carried out to test parameters such as equipment operation noise (which must be less than 65 decibels) and conveying speed. Then, load testing is carried out, using cartons of different specifications to simulate the actual production scenario, adjusting the sealing pressure, tape pasting position, etc., to ensure that the sealing quality meets the standards. Only after all parameters meet the standards can the equipment leave the factory.
Quality Inspection and Packaging Stage: A comprehensive quality inspection is carried out on the finished equipment, including appearance inspection (no scratches, no loose components), performance inspection (continuous sealing of 500 cartons without failure), and safety inspection (emergency stop button and leakage protection function are normal). After passing the inspection, the equipment is packaged with moisture-proof film and wooden boxes to avoid damage during transportation. At the same time, operation manuals, wearing parts lists and other materials are attached to facilitate customers' use.
Q: Can this Carton Sealing Machine adapt to special-shaped cartons?
A: The equipment is mainly suitable for rectangular standard cartons. If it is necessary to handle special-shaped cartons (such as trapezoidal and hexagonal cartons), customized services can be provided. The sealing mechanism and sensing system can be adjusted to meet the sealing needs of special-specification cartons. For specific customized solutions, you can communicate with our technical team.
Q: After the equipment breaks down, what is the after-sales service response time?
A: We provide 24/7 after-sales service. After receiving the fault feedback, a remote guidance plan will be given within 1 hour; if on-site maintenance is required, on-site service can be provided within 48 hours for domestic customers (except remote areas). At the same time, spare parts support is provided to minimize production losses.
Q: What is the warranty period of the equipment?
A: The whole machine of the equipment has a warranty period of 1 year, and the core components such as motors and sensors have a warranty period of 2 years. During the warranty period, free maintenance and parts replacement services are provided; after the warranty period, an annual maintenance agreement can be signed to enjoy preferential maintenance and parts supply services.
If you are interested in the Carton Sealing Machine of ENAK (Tianjin) Automation Equipment Co., Ltd , please leave your company name, contact information and needs. We will arrange a professional consultant to connect with you within 24 hours, provide services such as product quotation and on-site demonstration, and help you optimize the packaging production process.
Tianjin ENAK was established in 2012 and is a modern specialized, sophisticated, and high-tech enterprise which focus on turnkey projects for pre-made meal production lines, canned food production lines, and back-end packaging production lines.
No. 10 Kaiyuan Road, Zhongbei Town, Tianjin, China
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