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Carton Sealing Machine

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Automatic Cartons Boxes Box Sealer Carton Sealing Machine ENKF-01

Description

Product Overview:

The Carton Sealing Machine (semi-automatic carton sealer) is specially designed for online packaging operations in assembly lines. It can be seamlessly integrated into the packaging production lines of food, daily chemical, electronics and other industries to realize automatic processing of the carton sealing link, reduce manual intervention and improve the overall line packaging efficiency.

Core Performance & Adaptation Advantages:

Within the applicable carton specification range, it can automatically adapt to cartons of different heights and widths without manual parameter adjustment. It can also automatically convey cartons in a timely manner, with no need for a dedicated person to monitor the whole process. The machine parts are manufactured with high-precision processing technology, featuring a stable structure, reliable operation and a service life of 8-10 years, which reduces the frequency and cost of equipment replacement.

Key Technical Parameters:

The carton sealing speed reaches 20 cartons per minute, meeting the needs of medium and high-yield production lines; it is compatible with tape widths of 48mm and 75mm, adapting to mainstream carton sealing tape specifications; it supports carton sizes of 150-600mm (length), 130-500mm (width) and 120-500mm (height), covering most packaging scenarios; the power supply is 220V/50Hz with a power of 200W, featuring low energy consumption; the table height can be adjusted between 580-780mm to adapt to the height of different operators and assembly lines; the air source requirement is 5Kg/m², the machine size is L1770×W850×H1520mm, and the weight is 180kg, with a small footprint and easy movement.

Product Advantages

Automatic Adaptation to Multi-Specification Cartons, Reducing Manual Debugging Costs:

The Carton Sealing Machine is equipped with an intelligent size sensing system. Within the carton specification range of 150-600mm (length), 130-500mm (width) and 120-500mm (height), it can automatically identify the carton size and match the sealing track without manual replacement of accessories or adjustment of mechanical structure. For example, when switching from a small 300×200×150mm carton for packaging food to a large 500×400×450mm carton for packaging daily chemical products, the Carton Sealing Machine can adapt in real time. The debugging time is shortened from 30 minutes (for traditional equipment) to within 1 minute, reducing 2-3 hours of manual debugging time per day and lowering the labor cost of enterprises.

High-Precision Parts & Stable Operation, Reducing Maintenance Costs:

Core components such as conveyor rollers and tape cutting knives are made of high-strength alloy materials. The roller surfaces are treated for wear resistance, and their service life is 3 times longer than that of ordinary carbon steel rollers; the tape cutting knives are made of imported high-speed steel, which maintains sharpness for a long time and can cut more than 50,000 times continuously without replacement. When the Carton Sealing Machine operates, the vibration amplitude is ≤0.2mm and the noise is ≤65 decibels, complying with workshop environmental protection standards; the mean time between failures (MTBF) reaches more than 10,000 hours, and the monthly maintenance time is only 1-2 hours, reducing the maintenance workload and cost by 50% compared with similar equipment.

Low Energy Consumption & Flexible Adaptation, Meeting Multi-Scenario Needs:

The Carton Sealing Machine has a power of only 200W, equivalent to the energy consumption of an ordinary household light bulb. Calculated based on 8 hours of operation per day, the average daily power consumption is only 1.6 kWh, and the annual electricity cost is less than 500 yuan, saving 30% energy compared with traditional carton sealing machines; the table height supports stepless adjustment of 580-780mm, which can adapt to assembly lines of different heights (such as 800mm-high food production lines and 700mm-high electronic production lines) without modifying the layout of existing production lines; the machine weighs only 180kg and is equipped with universal wheels at the bottom, which can be moved by 2 people, facilitating the adjustment of equipment position according to production needs and adapting to multi-line sharing scenarios.

Operation Guide

Pre-Startup Preparation:

Check the appearance of the Carton Sealing Machine to ensure that the tape cutting knife is not worn and there is no foreign matter on the conveyor belt; connect the 220V power supply and 5Kg/m² air source, and turn on the main switch; adjust the table height according to the height of the cartons to be sealed (adjust via the lifting knob on the side of the machine, turn clockwise to increase height and counterclockwise to decrease height) to make the carton conveying channel flush with the height of the assembly line; install the tape (put the tape on the tape shaft and pull the tape end to fix it on the tape guide wheel).

Sealing Operation:

Put the cartons to be sealed (with the opening facing up) into the feeding end of the Carton Sealing Machine; the cartons will be automatically conveyed to the sealing station; the machine automatically completes the pasting, smoothing and cutting of the upper and lower tapes, and the sealed cartons are sent out from the discharge end; press the "Pause" button on the front of the machine if a pause is needed; during batch sealing, cartons can be continuously put in, and the Carton Sealing Machine will process them automatically at a speed of 20 cartons per minute. The operator only needs to be responsible for feeding and checking the sealing quality.

Shutdown & Maintenance :

After completing the sealing task, press the "Stop" button and cut off the power supply and air source; remove the remaining tape and store it properly; wipe the conveyor belt and tape guide wheel with a dry cloth to remove residual adhesive; check the sharpness of the tape cutting knife, and if it is blunt, slightly grind it with a special sharpening stone; finally, record the daily number of sealed cartons and the operation status of the Carton Sealing Machine to prepare for the next startup.

Frequently Asked Questions

Q1: Can the Carton Sealing Machine adapt to special-shaped cartons (such as trapezoidal and octagonal cartons)?

A1: Not yet. The machine is mainly suitable for rectangular cartons. For special-shaped cartons, customized special guiding and sealing components are required, with a customization cycle of about 7-10 days. The feasibility can be evaluated by providing carton samples.

Q2: The tape is easy to wrinkle or break during sealing. How to solve this?

A2: Tape wrinkling is mostly due to improper tape tension, which can be adjusted via the tension knob next to the tape shaft (turn clockwise to increase tension and counterclockwise to decrease tension); tape breakage may be caused by a blunt cutting knife, which needs to be ground or replaced. The operation is simple, and accessories can be ordered at any time.

Q3: The machine alarms "insufficient air source pressure". What should I do?

A3: First, check the air source pressure gauge. If the pressure is lower than 5Kg/m², turn on the air source valve to increase the pressure; if the pressure is normal but the alarm still sounds, check whether the air source pipeline is leaking and replace the damaged air pipe. This problem can usually be solved within 5 minutes.


If you have questions about the quotation, customization needs (such as adaptation to special-shaped cartons), or on-site test run arrangement of the Carton Sealing Machine, please leave your company name, contact information and the specifications of the cartons to be sealed. Our professional sales team will contact you within 24 hours and provide a customized carton sealing solution to help improve the efficiency of your packaging production line.

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