Automatic Palletizer System for Carton Packaging ENK-MD1800-100

Product Overview:

The Automatic Palletizer System for Carton Packaging (ENK-MD1800-100) launched by ENAK (Tianjin) Automation Equipment Co., Ltd. is an intelligent device specially designed for automatic palletizing of carton products. Adopting a modular structure design, it balances flexibility and stability, which can replace traditional manual palletizing. It is widely used in food, chemical, building materials and other industries, helping enterprises realize the automation upgrade of the packaging link, reduce labor costs, and improve production efficiency and standardization level.

Product Performance:

The palletizer system has high palletizing efficiency, capable of completing multiple batches of carton palletizing tasks per hour, and is compatible with various specifications of pallets; it is equipped with a high-precision servo drive system, with fast action response and accurate positioning, and the palletizing error is controlled within a very small range; it has a complete safety protection system, such as safety light curtains and emergency stop buttons, to ensure the safety of operators; it supports 24-hour continuous operation with low failure rate, and can stably match the needs of high-rhythm production lines and adapt to different working conditions.

Improved Working Environment:

Traditional manual palletizing requires workers to repeatedly carry and stack cartons for a long time, which is labor-intensive and prone to occupational problems such as lumbar muscle strain and joint damage. This palletizer system frees workers from high-intensity physical labor through fully automated operation. After training, workers can switch to technical positions such as equipment debugging and maintenance, improving their career development space. At the same time, the palletizer system adopts a silent design. Compared with the noise of manual handling, it greatly reduces workshop noise; moreover, automated operations reduce dust diffusion caused by manual contact with materials, effectively reducing the impact of dust on employees' respiratory systems, and creating a healthier, safer and more comfortable production environment for enterprises.

Data Traceability:

The palletizer system has a complete data traceability function. It can be directly connected to a label printer to automatically print labels containing information such as pallet number, production time, product batch and specifications, which are attached to the pallet surface for convenient subsequent warehouse management and cargo inventory. At the same time, the palletizer system supports linkage with upper systems such as MES and WMS, and uploads the production data and quality inspection information of each pallet to the management platform in real time to form a complete data file. When quality problems occur, staff can quickly trace the production link, operator and raw material information of the corresponding pallet by querying the system, accurately locate the root cause of the problem, provide strong support for quality control and responsibility definition, and ensure the stability of product quality.

Super Strong Load Capacity:

During the R&D stage, the palletizer system conducts precise calculations on the robot's arm span and load. It uses high-strength alloy materials to build the robotic arm structure, combined with a high-torque drive motor, to ensure stable and reliable load capacity. It can easily handle small cartons weighing a few kilograms to heavy carton-packaged goods weighing hundreds of kilograms, and can adapt to products of different weights without replacing core components. Whether it is light carton packaging in the food industry or heavy carton goods in the chemical and building materials industries, this palletizer system can efficiently complete the palletizing operation, breaking the load limitation of traditional palletizing equipment, covering a wide range of industries and meeting diverse production needs.

Food Industry:

Suitable for palletizing cartons of products such as biscuits, beverages, rice and noodles. Most product packages in the food industry are light cartons, and there are high requirements for the cleanliness of the production environment. The automated operation of this palletizer system can reduce the pollution risk caused by manual contact. At the same time, its efficient palletizing capacity can match the high output demand of the food industry, ensuring fast product delivery from the warehouse.

Chemical Industry:

Targeting the palletizing needs of heavy carton packaging such as chemical raw materials, coatings and detergents. Cartons for chemical products are mostly heavy goods. The super strong load capacity of the palletizer system can stably complete the palletizing operation. Moreover, the data traceability function can record the production information of each batch of goods, meeting the strict quality traceability requirements of the chemical industry and avoiding cargo confusion.

Building Materials Industry:

Used for palletizing large and heavy carton packages such as ceramic tiles, gypsum boards and cement products. Cartons for building materials products are heavy and large, making manual palletizing difficult and unsafe. Through the precise robotic arm operation and stable load capacity, the palletizer system can efficiently complete the palletizing operation, while improving the workshop working environment and reducing the labor intensity and safety risks of workers.

Q: Can the palletizer system adjust the palletizing scheme according to different carton sizes? Is the operation complicated?

A: Yes, it can be adjusted flexibly. The palletizer system is equipped with an intelligent control system. Operators only need to enter parameters such as carton size and weight on the HMI (Human-Machine Interface), and the system will automatically match the optimal palletizing scheme. No complex programming is required, and ordinary workers can master the operation after simple training.

Q: Will unstable workshop voltage affect the normal operation of the palletizer system?

A: The palletizer system is equipped with a voltage stabilization protection device, which can operate stably within a certain voltage fluctuation range (±10%); if the voltage fluctuation exceeds the range, the system will automatically trigger the protection mechanism, suspend operation and issue an alarm to avoid equipment damage, and can be restarted after the voltage returns to normal.

Q: Does the installation of the palletizer system require special workshop site conditions?

A: No special site conditions are required. The palletizer system adopts a modular design and covers a small area. It only needs to reserve a standard equipment installation space (about 4m × 3m × 4m in length × width × height) and a flat ground. The installation cycle is short and will not cause long-term impact on the existing production line.

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