Pūnaha Kōpae Kātene

I te rere kauhata o te hokohoko ā-motu, ko te paereta nohinohi anō te karawhiti rangatira mō te rokiroki pūtea me te kaipuke. Ko ngā tikanga whakauru (palletizing) me te whakangao (depalletizing) i ēnei paereta he wāhi matua taketake i te ara tīkaha, e pa ana tika ki te mahi uaua, te utu, me te haumātanga. Ki te whakatinga i ngā here o te tere, o te rahi, me te pono, kua hangaia he tauwātea taputapu mātātoko. Ko tēnei tuhinga e tuku ana i tēnei whakatairanga whānui mō ngā momo, ngā mahi, me ngā vantex o ngā taputapu palletizing me depalletizing hōu

1. Te whakamārama i ngā taputapu Palletizing me Depalletizing

Ko ngā taputapu paerewa me ngā taputapu whakangao e kuhu ana i ngā taputapu katoa i hangaia hei whakamātautau, whakauru rānei ki te tukanga o te whakapae i ngā hua ki ngā paerewa (paerewa) i runga i rātou i ngā paerewa (whakangao). Ko tēnei kaupapa whānui kei roto katoa mai i ngā kai-whakapae takirua noa ki ngā sel arotakenga matatau. Ko te kaupapa matua o ēnei taputapu he whakakapi i te mahi ā-ringa mōrearea, pīroiroi, me te mōrearea hoki ki ngā pūnaha arotakenga, ā-mahi, ā-tōpito.

He mea matua nui ēnei taputapu ki ngā umanga e whai aronga nui ana, pērā i te kai me ngā inu, ngā hua kaihoko (CPG), ngā rongoā, ngā kimikime, me ngā taputapu hanga.

2. Ngā Momo Matua o ngā Taputapu

E tuku ana te ao hangarau i ētahi atamira e hāngai ana ki ētahi kaupapa rerekē e hāngai ana ki te tere, te maruaroa, me te tahumaero.

A. Ngā Paerewa Rarihiri, Ki te Paerewa Takirua:

Ko ēnei ngā karuwha mahi mō ngā taiao tere-ite, iti-mix. Ko te nuinga o te wāhi hanganga he mea nui ka hui tahi ai te kura o ngā hua (pūtau, pūkete, pouaka) i te wā kotahi. Ka whiua atu, ki raro rānei, te kura katoa ki te paipera kei raro e tā te papa, i te papa rānei.

Ngā Painga: Tere tino te tere (e neke ake ana i te 100 pūtau i roto i te meneti), hanganga pakari, me te iti ake te utu ia pūtau mō ngā rārangi volume-teitei, takitahi-SKU.

Ngā Tōkanga: Iti ake te maruaroa; he roa pea te wā hei huri i waenganui i ētahi atu hua, tauira rānei. E hiahiatia ana tētahi turanga nui.

B. Ngā Kāwai Palletizer/Depalletizer:

Ko tēnei akomanga e whakamahia ana ngā mātai pāwhara (arataki, ko ngā momo articulated, ko ngā gantry rānei) e kauhau ana i ngā taputapu motuhake i te mutunga o te ringa (EOAT) kia tīkina me te whakaputangia ngā hua takitahi, i te kura katoa rānei.

Ngā Painga: Koretake te whaiā i te pānga. Ka taea e rātou te whakahaere i ngā mōhini hua maha me ngā tauira kei te raina kotahi ki te huri haere marie. Ko te nui o rātou he iti ake i ngā mīhini arataki. Mā ngā punaha mārama matatau ka taea e rātou te whakahaere i ngā hua e tu ana kia kore noa. He pai mō ngā paipera hua-mix me ngā whakamahinga uku-nui.

Ngā Tōkanga: He iti ake te rereketanga o te putanga o te waa tuarangi i ngā kārika paipera tere-tere, ahakoa he tino tere rātou. He nui ake te utu tuatahi.

C. Ngā Kārika Paipera Ranei me ngā Kārika Paipera Teitei:

Ko tēnei wehewehe e pā ana ki te teitei o te infeed o te mīhini.

Ngā Kārika Paipera Ranei: Kei te ranei o te whenua te infeed. E kimihia ana e te mīhini i te hua ki te teitei e hiahiatia ana kia whakaputangia ki te paipera. E ai ki ngā kaimahi he māma ake te urupare me te pupuri, engari ka taea pea te iti ake i te waa o te mātai.

Ngā Kārika Paipera Teitei: Ko te infeed teitei, he nui noa i te tū ake i te conveyor. Ko te paereta e tū ana i te rārangi iti ake, ā, ko te māhine e whakaputangia ai te hua ki raro. He hoahoa e pai ana ki te kaha o te pōkai, ā, e whai kiko ai te tere ake me te iti ake o te wāhi e noho ana.

D. Ngā Palletizer Gantry (Cartesian):

Ko ngā māhine nei e mahi ana i ngā tapa toru rārangi (X, Y, Z) ā, i hangaia hei takotoranga ki runga i te wāhi mahi pērā i tētahi arawhata. He tino kākā, ā, he tino kaha ki te kawe i ngā uta tino taumaha (hei tauira ngā matapae hanga, ngā tarau nui kiriimi) e herenga ana mō te robo whakapī.

Ngā Painga: He pai rawa mō ngā uta taumaha, te tikanga tino pono, ā, ka taea te whakapainga i tētahi wāhi mahi tino nui.

Ngā Tōkanga: Ka taea te uaua ake, ā, he iti ake te maroke ki ngā huarahi pīroiroi i ngā robo whakapī.

E. Ngā Taputapu Whakarato Paereta Aunoa me ngā De-layer:

Ahakoa kāore ēnei he kaiwhakapae penei, he nui ngā mīhini hāpai. Ko ngā kaihautū ka tuku pae whakauru ki te punaha, ko ngā kaiwehe (he momo kaiwhakapae noa) ka wehea i ngā rāpoi huinga hua e tū ake ana mō te tuku ki ngā ratonga huihuinga.

3. Ngā Wae Pūtake me Te Mahi

Ahakoa e rerekē ana ngā hoahoa, e ōrite ana te nuinga o ngā punaha aunoatia i ngā wae pūtake:

Te Konukutora Infeed: Ka kawea ngā hua ki te mīhini.

Te Wāhi Tukutahi/Ārautanga Hua: Whakaritea kia tika te āhuatanga o ngā hua i mua i te tango, i te uru rānei.

Te Pūnaha Whakawhitinga Tauwā: I ngā mīhini tikanga, ko tēnei he wāhi nui kei konei ngā pakitara e neke ana. I ngā robot, ko te whakaritenga robot hei whakahaere i tēnei.

Te Raru Tūwhera/Wherohanga: Whakarerekenga i te teitei o te paereta, i te upoko ranei e whakaputangia ai te uta ki ia papa.

Ngā Taputapu Mati-mata (EOAT) (mō ngā robot): Ko te "ringa" motuhake, e taea ana te whakamahi mā te hōpūnga korehua (mō ngā pouaka, ngā tarau), ngā kawenga mekanikihia, i te momo paraihe rānei hei tiki ake i ngā papanga.

Pūnaha Panonitanga Paereta: Nekehia ngā paereta hau anuanu ki te wāhi e tika ana, ā, ka nekehia anō hoki ngā paereta kua tīkina ki tētahi wāhi kiriaki, ki te takotoranga rānei e tangohia ai.

Pūnaha Whakahaere (PLC/HMI): Ko te kainoho tukutuku kaupapa-tātai, tahi ana ki te mata-hangarua tangata-mātai, ko te matua pou o te taputapu, e taea ai mā ngā kaimahi te whiriwhiri i ngā tauira, tirotiro i te mahi, me te whakatika i ngā raru.

Ko te mahi matua he tiki i tētahi hua, hangaia ki tētahi tauira kua whakaritea i mua, kātahi ka tukuna ki runga i te paereta. Ka heke ake te paereta, ā, ka huri anō te tikanga, ā, ka haere tonu takitahi kia kī te uta.

4. Ngā Hua Tino Atawhai o te Amautotia

Ko te uunga ki ēnei taputapu e hoatu ana i ngā huatango hurihuri:

Kua Pakari Haere te Whaiwāhitanga: Kei te whakaeke ngā mīhini i ngā wā katoa i ngā tere, tere tonu, e hoki ake ana i ngā pūkenga tangata, ā, ka piki ake te rahi o ngā hua.

Haumaru Ake i te Wāhi Mahi: Kaitekau anō te mahi takotoranga me te tango taumaha kaiteka anō te painga ki te tuarā, ki ngā whati, me ngā hinga, ka wātea ai tētahi taiao haumaru ake mō te mahi.

Te Tatarewa me te Tūponotanga o te Tāpoi: Ka whakaputangia e ngā mīhini ia hua ki te tauira kotahi, kua hoahoa ki mua. Heoi ka hangaia ngā tāpoi tino ū, tino tūpono e iti rawa ai ngā herenga o ngā hua i te wā o te hīkoi, ā, ka nui ake te wāhi i ngā tarakihana me ngā wharepūru.

Ngā Penihana Maha i te Mahi: Kaitekau anō te mahi ā-ringa mō tētahi o ngā mahi tino uaua ki te tūmu, ka taea ai te whakamātau anō i ngā kaimahi ki ngā mahi e nui ake ana te uara.

Te Maruaroa o te Whakahaere (Āhuatia ki ngā Rorohiko): Kua tere ake ngā hurihanga i waenganui i ngā hua me ngā tauira, ka taea ai te whakahaere tika i ngā huinga whakaputa poto me te nuinga o ngā SKU.

5. Ngā Pūtake i roto i ngā Takiwā Maha o te Ahumahi

He whānui te pūtake o tēnei mīhini:

Kai me Inu: Te whakamahere pūtirotiro kōpae, nuinga ipu, kōpae reka, taonga kua rereketia, me ngā hua miraka.

Inu: Te whakaputanga tere-rite i ngā kōpae, ipu rorohiko, me ngā ipu PET ki ngā tauira pakari mō te tukatuka.

Mea Kaihoko: Ngā hua pakete, ngā hua pepa, me ngā taputapu.

Rongoā Mātāmua: Te whakamahere i ngā kōpae māmā me te uara teitei o ngā rongoā me ngā taputapu hauora, e hiahiatia ana i ngā taiao ma.

Mātai Hanga me ngā Matū: Te whakaputanga i ngā pūke rahi o te matū, kaiwhakaora, mātai, me ētahi atu tinihanga.

Mai i te kaha takitahi o te kāpene papa pūke ki te maruaroa maruaroa o te rōpū hākinakina, ko ngā taputapu palaketi me ngā taputapu depalaketi te tuatoro o te whakahaere matērahi hou. He whakawhitinga herekore tēnei e whakapakari ai i te kikoikoi, e tiaki ana i te haumaru, ā, e hanga ana i tētahi mahi kia pakari ake, māwhiti ake, ā, he aha atu. Ā, āhua haere te aronga o te whakahaere ki te hononga me te mātauranga ake (Tinihanga 4.0), kei te kī tonu ake ngā taputapu nei ki te hononga, ki te raraunga, me te mātauranga, ka pakari ake hoki tō rātou tūranga hei karu whakahaere noa o te hokohoko o te ao.