Me pēhea a Tianjin ENAK e tātai ai te whāinga o te whakauru ±0.5%?

Ko ngā kaiārahi o ngā rārangi whakauru e mōhiotia ana ko te whāinga o te whakauru: ±0.5% te rerekētanga i waenganui i ngā hāpai whai hua me ngā hāpai kore hua e utu ana. Inā he mātāhau whakauru automati e whakauru ana i ngā wāhanga shampoo kore, i ngā wāhanga juice kōre, ka piki te tau o ngā hāpai kore hua 15–25%, ā, ko ngā ngāwari o ngā hāpai kore hua e whakamānui ana i ngā hua. Ko ngā rōpū whakamahi e whakamātau ana i ngā whakamātau ā-ringa, ā, kei te noho tāwhai ngā kaiwhakamātau ā-mua me ngā kaiwhakamātau ā-muri. Ko Tianjin ENAK Te mātāhau whakauru automati ENKGZ-01 whakamānā i te whāinga o ±0.5% i ngā inu wai-kore, i ngā whakamātautau kaha, me ngā rākau pāpaku i runga i te whakamāharahara o ngā kaiwhakamātautau i te wā hāngai, me te teitei o ngā tapa kōhao e whakamāhi ana i ngā kaiwhakamātautau o te whanonga i ngā meneti, ehara i ngā haora.

Ka tūhono ngā kaimahi ki tēnei whāinga i ngā kaiwhakamātautau whakamātautau teitei e whakamāhi ana i ngā kōhao tāwhai i ngā mātā o ngā wāhanga i te ±2mm i te hāngai, i ngā hāngā mai i te rere o ngā wāhanga kia tekau ki ngā rau i te meneti. Ko ngā wāhanga o te hinu kai 304/316 stainless steel e taea ana te whakamāhi i ngā whakamātautau kimikā me ngā whakamātautau rongoā ā-tāngata, ā, ko ngā rārangi CIP/SIP e whakamāhi ana i ngā panonitanga o ngā hua kāore he whakamātiatia o te rārangi. Ko te rārangi o te 1000kg he whakamārama hāngai o te HMI e whakamāhi ana i ngā kōrero whakamātautau mō ngā āhua wai e 12, ā, e taea ana e ngā kaiārahi te whakamātau i ngā whāinga mō te ketchup, mō te peanut butter, i te hinu kai i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamāhi i tēnei wā i te whakamā......

Ngā Hanga o ngā Tapa E Toru e Pakaru ana i te Whāinga o ±0.5% o te Tāwhai

Te Hanga 1: Te rere mai i muri i te tāwhai  

ko te nui o te waipiro e 2-5ml ia pounamu i te mea kaore e taea te tapahi ma o nga puoro. I ia rā ka ngaro i ngā tipu matū te 800-2000 rita ia marama i te wā e tū atu ana ngā rārangi kai ki ngā takahi ā-hinengaro nā ngā kōruru o te papa. Take pakiaka he tohu ki te korakora teitei nozzle kore noa iho ranei i te kore o te hauhautanga o te hauhautanga.

Te hapa 2: Te rerenga o te pahuka  

ka raru nga inu karakara me nga wiri pūmua ina ka puta te rerenga tere o te whakakii i te rerenga. Ka whakakiia te waahi o te upoko ki te pahuka i te wa e whakakahoretia ana e te tirotiro o muri mai te 12-18% o te whakaputa. Ko nga kokonga whakakii ruku me nga waahanga o raro ka whakaoti i te nuinga o nga keehi.

Te hapa 3: Te whakakii i te iti o te wa roa  

ka whakaoho i te wa e rere ana te tohu o te mita rere, ka rere ranei te pehanga tank. Ka tū atu ngā kaiwhakanao wai ki ngā whakawa mō te ihirangi kupenga, ā, ka tūpono ngā kaiwhakanao rongoā ki te whakahokia mai o ngā raupapa. Ko te whakatuturutanga taumaha 3-tohu ka whakahokia te ritenga i roto i te huringa kotahi.

Ko te ENKGZ-01 whakakore ai ēnei hinga i te whakamāhi i ngā vālivi e rere ana i te servo, e whakarahi ana i ngā tau o te rere 100 taima ia heretahi ināianei i te rere o ngā rārangi o ngā wāhanga o ngā ipu. Ko ngā raraunga o te whakamāhi he whakaū i te 98.7% o ngā hua tuatahi i muri i te whakamāmātanga tika, ā, ko te tāwhai ā-tau e toru he whakamārama mō ngā wāhanga matua o te pampū, te PLC, ngā tōrī, ngā papa tāwhai, me ngā wāhanga o te kōpae whānui.

Te whakamāmātanga o te whakamātautau i te whakamātautau i tēnei wā: Te Tātai→PLC→Te Whakamātautau o ngā Vālivi

Te whakamātautau automati o te whakakōpū e here ana i ngā pūnaha e toru kia whakamātautau i ngā whakamātautau 50ms. Ko ngā tātai matau o te whakamātautau matau e whakamātautau ana i te wāhanga o ngā ipu 500 taima ia heretahi, e tuku ana i ngā taupānga X-Y ki te PLC mai i ngā hononga Ethernet kaha. Ko ngā rārangi o te PLC e whakamātautau ana i te ara o te upoko o te whakakōpū, ā, ko ngā whakamātautau o te servo e whakamāhi ana i te whakamātautau o ngā vālivi i roto i te whārite ±1mm.

Tāble 1: Ngā Uara o te Pūnaha Whakamātautau

 Te Whakamārama o te Kaitiaki E02 : Whakamāhinga i te tātai whakamārama ki te isopropyl alcohol. Whakamātauria te mātua o te kōwhiri Ethernet. Whakamāngai anō i te whakamāhua o te kaitiaki ki te rārangi o te pūtake: 0.8–1.2V. Te whakamātau anō o te whakamātautau i ngā huinga e 10 hei tohu kia tūpato, kia rereke i te 45ms te whakautu.

Te Whakautu o te PLC E03 : Tātai i te whakamāhua o te CPU mai i te pānui whakamātautau. Whakakore i te pūnaha o ngā whakamāhua ā-kōwhiri, ka whakauru anō i ngā uara kua whakamātautau. Whakamātua anō i te wāhanga Ethernet i te whakamātautau HMI F3-R-S. Whakamātauria te whakawhitinga ki te kōwhiri i mua hei tohu kia rereke i te 28–32ms te whakamārama.

Te Whakamārama o te Pātiti E04 whakamāhinga i te tāwhai o te servo: whakamāhinga i te rereke o te tāwhai ±0.5mm. Whakamāhi i te whakamātautau mō te rereke o ngā wāhanga kore (empty bottle tracking test), ā, titiro ki te rereke o te upoko o te whakauru (filling head trail) i runga i te whakauru ā-pūkoro (screen overlay). Whakamāhinga ake i ngā whāinga PID: P=12, I=0.8, D=2.1 hei whakamātua i te rereke (overshoot) katoa.

Ko te whakamātautau i ia rā he whakamātua i te rereke. Ko ngā kaimahi e whakamāhi ana i te pūnaha whakamātautau mō ngā wāhanga e 10, ā, whakamāhi ana i ngā tātai kiko (calibrated scales) hei whakamātautau i ngā tauira. Mē whakamāhi te pūnaha whakamātua katoa inā he rereke nui ake i te ±0.4%, ā, ka whakamātuatia ngā whakamātautau katoa ki te pūnaha MES hei whakamātua mō ngā whakamātautau whakamātua (compliance audit trails).

Te whakamāhinga o te rereke o te whakauru (Filling Curve Tuning): Ngā rereke o ngā wāhanga wai e 12 me ngā whāinga tino.

Ko te ENKGZ-01 te pūnaha e tiaki ana i ngā rereke o te whakauru kua whakamātua mō ngā rereke e 12 e whānui ana, ā, e whakauru ana i ngā rereke o te wai, o te hinu, o te wai āwai, o te parāoa, o te ketchup, o te peanut butter, o te jam, me ngā huinga ā-hāpaiti (daily chemicals). Ko ngā whāinga o ia rereke he whakamāhinga o te tahanga tuatahi (fast-fill phase), o te tahanga tuarua (slow-fill phase), me te whakamāhinga o te whakapae mai i raro (bottom-up lift) hei whakamātua i ngā rereke o te rere, o te pūpū, me te iti ake o te whakauru.

Tātaritanga 2: Ngā rereke o ngā wāhanga wai e 12

 Te whakamātua i te whānui o te whānui o te rere : Ko ngā rākau me ngā pātī pārāhuka e whakamahinga ana i ngā wā roa kāore he rere, kia kaha ai te rere i ngā tāwhai, ā, ko te whakamātua i te wāhi iti o raro he 18–20 mm hei whakamātua i ngā tāwhai pūmau. Ko ngā vālū hāpai e whakamahi ana i te pāhanga whakamuri 0.2–0.8 bar hei whakamātua i ngā wāhi kore hau.

Ngā wai pukapuka : Ko ngā wāhi hāngā hau e whakamahinga ana i te hāngā i raro i te 25 mm i raro i te whakamutunga o te kaki, ka rere ake i te 50 mm/i te hēkona. Ko ngā 5 ml whakamutunga e whakamahinga ana i te 30% o te hāngā tino, hei whakamātua i te rere māmā, kia māmā ai te whakauru i ngā pōro hau.

Te whakamātua i te hāngā : Tīpakohia te rārangi i te HMI F2. Ka rere ake te mātātoko i te wā 30 hēkona hei whakamātua i tēnei anō, kia whakamātua ai ngā hua o mua i te rere mai i te CIP. Ka tāwhai ngā rārangi hou i ngā whāinga ā-wāhi, ā, ko te tāwhai ā-servo e whakamātua ana i te kore o te whānui.

Ko te CIP/SIP i te wā 5 hēkona e whakamana ana i te mahi ā-taumata maha o ngā hua

Ko ngā upoko hāngā e wehe ana i te wā 90 hēkona, kia tū ai ngā wāhi katoa e whakamahinga ana i ngā hua. Ko ngā kaimahi e whakakapi ana i ngā pipi 304/316 o te stainless steel e toru ki te 12 mm te whānui, e tātai ana i ngā whānui o te rere, ā, ko ngā O-rings e whakamātua ana i te whakamātua hou o te silicone. Kāore he taputapu motuhake e hiahiatia, engari ko te 14mm hex wrench e noho ana i te mātātoko.

Ka whakamahi i te rākau CIP mai i te pūnaha whakamātautau whakamātautau:

• Tāwhai mātua (1 meneti): te wai 20L/min i te 40°C e whakamātautau ana i ngā huarahi kōpū
• Te whakamātautau i ngā kaiwhakamātautau (2 meneti): he whakamātautau 2% NaOH i te 60°C, 15L/min e whakamātautau ana i ngā mata
• Whakamātautau (1 meneti): te wai DI 25L/min, te whakamātautau <10μS/cm
• Whakamātautau kia kore ai te mate (1 meneti): te asidi peracetic 0.2% i te 50°C hei whakamātautau mutunga
• Māmā (30 hēkona): te hau kīmua e whakamātautau ana kia kore ai te whakamātautau o ngā mīkrohīkina

Ko te huringa hau SIP he kōwhiringa mō ngā rere rongoā e tae ana ki te pāmahana o te pūngao 121°C 15 meneti F0>8 whakamana. Ka tirohia e te pūoko kawe te huringa whakamutu horoi, ka mutu te huringa, mēnā ka nui ake te toenga 15μS/cm.

Ka heke iho te whakapoke whakawhiti ki raro i te 0.02% i muri i te CIP i tirotirohia mā te whakamātautau papanga. Ko ngā pūnaha maha-matua e horoi motuhake ana e āhei ana i te mahi raina ā-wā i te wā o ngā whakawhitinga hua. I ia rā ka huri ngā tipu matū i te shampoo ki te conditioner i roto i te 7 meneti katoa tae atu ki te CIP me te utaina tohutao.

Te Tirohanga o te Kōpaki ia rā: 3-Point Fill Test Protocol

Ko te ōritetanga o te hanga e hiahiatia ana he tirotiro tika ia rā i mua i te rere tuatahi o te hua. Ka mahia e ngā kaiwhakahaere he whakamātautau paerewa e toru ngā tohu mā te whakamahi i ngā tauine kua whakahaeretia hei pānui ki te tika o te 0.1g:

Ripanga 3: Tirohanga Whakakii-a-Ra e toru

 Ritenga :

• Tīpakohia ngā wāhanga PET māma e tātari ana i ngā āhua o te tohutohu o tēnei wā
• Whakamāhi i ngā whakauru e toru i tēnei wāhi whakamātautau, kimi i ngā tāpirihanga takitahi
• Tātai i te rerekētanga o te whārite i runga i ngā whakamātautau e iwa
• Ngā whakamātautau e whakawhitinga ana i te 0.3g SD e whakamōhiotia ana i te tūtohi whakamātautau

Ko te whakamātautau i te wāhanga o te wāhanga i tēnei wā i tēnei wiki he whakamātautau i te rōpū o ngā mētā kaiwhakamātautau, ā, ko ngā whakamātautau o te ENKGZ-01 e whakawhitinga ana ki ngā whakamātautau whakamātautau. Ko te whakamātautau i te pāmā o te pātaka he whakamātautau i te wāhanga kore i te 30 meneti, ā, ko ngā whakamātautau i te rere o te pāmā e whakamātautia ana i te rere iti ake i te 0.1 bar mai i te tāwhai ki te tāwhai.

ngā rārangi o te 304/316 stainless steel: Ngā rārangi o te whakamātautau i te whānui o ngā āhua āhua me ngā āhua pāpā

Ko ngā wāhanga o te hua e whakamātau ana i te whānui o te pH mai i te 2 ki te 13 i te whakamātau tonu. Ko te 304 e whakamātau ana i ngā wai āhua āhua o te citric acid (pH 2.8) me ngā wai āhua pāpā o te phosphoric (pH 12.1), ā, ko te 316 e whakamātau ana i ngā wai āhua pāpā o te sodium hydroxide i ngā whakamātautau CIP (pH 13.2) kāore he pitting.

Ngā rārangi o te whakamātau i te pākūnga :

• Te āhua āhua o te citric acid 5% : Ko te 304 >5000 haora, ko te 316 >10000 haora
• Te NaOH 2% i te 60°C : Ko te 304 >3000 haora, ko te 316 >6000 haora
• Te peracetic 0.2% e rua ngā hāora i te 2000 i tāpae ai te whakamāmātanga o te whāriki

ko ngā whakamāngai i te 316 he tohu mō ngā whakamāhi i te wai āhua, i te peroxide rānei i ngā wāhanga katoa. Ko te whakamāmātanga taua he whakamāhinga i te tāwhai o te chromium oxide i te whakamāhi i te 20% nitric acid i te wā 30 meneti, ā, e whakamānui ana i te pūtake o te whakamāmātanga i te 95%.

Ko te āhua pneumatic he whakamāhinga i ngā whakamāhinga ā-hāpai i ngā wāhanga kaha, ā, ko te whakamāhinga i te 380V 50/60Hz he tautoko i ngā whakamāhinga i te ao katoa, ā, ko ngā mahi ā-servo he iti ngā reo, ā, e whakamāna ana i ngā whakamāhinga o ngā rūma wāhi mātauranga o ngā rākau rongoā (pharmaceutical cleanroom) i raro i te 65dB(A).

Te Rārangi Whakamāhinga ENKGZ-01 me te Tautoko i te Takiwā

Tianjin ENAK ko ngā whakamāhinga e whai ana i te tikanga 7 rā e whai ana i te tautoko tākoha i te kōrero kiriata me ngā whakamāhinga i te takiwā:

Rā 1–2: Te whakamāhinga o ngā wāhanga

• Ko ngā upoko o ngā kōhao e whakamāhinga ana i te ±0.5mm o te tāwhai o te wāhanga
• Ko ngā wāhanga o ngā kōhao kua whakamātautia i ngā hāora 100 kore kōhao
• Ko ngā rorohiko o ngā kōhao kua whakamātautia i te pressure 6 bar

Rā 3–4: Te whakamāhinga ā-hāpai

• Kua whakamātautia te pūhanga I/O o te PLC, 256 ngā wāhi
• Kua whakamātautia ngā whāinga o ngā kōwhiringa o ngā motuka, kua whakamātautia ngā 12 tapa katoa
• Kua whakamātautia ngā rīpanga o te HMI mō ngā āhua wai e ono

Āpōpō 5–6: Ngā whakamātau whakamahi

• ngā wāhanga 5000 o ngā wāhanga wai i tēnā, i tēnā
• Te whakamātau o te tāmira: ±0.4% i te toru ngā huinga mahi
• Kua tiakina ngā rākau whakamātau o te CIP i ngā raraunga o te whakamātau o te whakamārama

Āpōpō 7: Te whakamāramatanga whakawhitinga

• Kua whakamātautia ngā kaimahi i te whakamātau ā-torutoru
• Kua whakauru ngā rākau whakamahi
• Kua whakamāhinga te whakamātautau i tēnei wā

Ko ngā mahi whakamātua i te wāhi e whakauru ana i ngā ripoata o ngā whakamātautau mātua me ngā kiriata kōrero mō te āki i wāhi, e whakaatu ana i te hāngai o ±0.5% i mua i te whakamātua i ngā hua. Ka tīmata te rāpani ā-toru tau i te wā e tohua ana ngā whakaaetanga, e whakauru ana i ngā hapa o te mōtā, te wāhi pāpaku, te pampū, te PLC, te rākau, ngā pāpaku, me ngā pāpaku.

Te mātātoko tāwhai aunoa o Tianjin ENAK e tuku ana i ngā ingineer o te whakamātua i te whakamātautau tāwhai e hiahiatia ana e ngā rārangi hua maha o tēnei wā. Ko te hāngai o ±0.5% e mau ana i ngā mahi tere, ā, ko ngā mahi whakamātautau CIP/SIP e whakamārama ana i te whānuitanga. Ko te tāwhai o te stainless steel 304/316 e taea ana te whakamātautau i ngā hāngai o ngā kēmi me ngā rongoā. I tēnei wā, ka taea e ngā kaiārahi te whakamātautau i ngā hua tuatahi i te wāhi, e tautokona ana i ngā utu pūmau me ngā tukunga pūmau i ngā mahinga kai, ngā inu, ngā taonga, me ngā mātātoko.