EN
Description
The Automatic Tracking Filling Machine, developed by Tianjin ENAK Machinery Co., Ltd, is a high-end automated filling solution widely used in the food, beverage, daily chemical, and pharmaceutical industries. This machine features advanced automatic tracking technology, combined with intelligent control and precise filling, achieving fully automated operations and meeting modern production lines' demands for high efficiency, accuracy, and flexibility.
| packaging type | Cartons, CANS, Bottles, Barrel, Stand-up Pouch, Bags, Pouch… | video outgoing-inspection | Provided |
| machinery test report | Provided | warranty | 3 Years |
| driven type | Pneumatic | After-sales Service Provided | Video technical support, Field installation, commissioning… |
| Voltage | 380V 50/60Hz | automatic grade | Automatic |
| packaging material | Plastic, Paper, Metal, Glass, Wood | application | Food, Beverage, Commodity, Chemical, Machinery & others |
| filling material | Water, Oil, Juice, Paste, Ketchup, Peanut Butter, Jam… | key selling points | Multi Color, Easy to Operate, Remote Monitoring, Low Noise… |
| core components | Motor, Pressure vessel, Pump, PLC, Gear, Bearing, Gearbox… | filling accuracy | ±0.5% |
| Weight (KG) | 1000 | place of origin | Shanghai, China |
| brand name | LWT | dimension (l*w*h) | Customized |
| Name | Daily Filling Line | Advantage | Professional Packing End Of Line Design |
| Suitable for | All Production Line Factory |
Product Performance
Automatic Tracking Technology:
High-precision sensors track bottle positions in real time, ensuring the filling head synchronizes with the bottle mouth for precise and stable filling.
High-Speed Filling Capability:
Equipped with high-speed filling valves, capable of filling dozens to hundreds of bottles per minute, suitable for large-scale production.
Easy Cleaning:
Quick-release design with CIP/SIP online cleaning system, meeting food and pharmaceutical hygiene standards, reducing downtime.
Premium Materials:
All parts in contact with the product are made of food-grade 304/316 stainless steel, corrosion-resistant and wear-resistant, ensuring long-term stability.
User-Friendly Operation:
Intuitive HMI interface allows fast parameter switching, improving production flexibility.
Product Advantages
1. High-Speed Filling
The Automatic Tracking Filling Machine adopts advanced high-speed filling valves, enabling efficient filling of dozens to hundreds of bottles per minute, greatly improving production efficiency.
High-Speed Valve Control: Servo-driven valve systems accurately control liquid flow, preventing backflow, dripping, or foam generation, especially suitable for high-viscosity materials such as honey, edible oil, and syrup.
Automatic Tracking System: High-precision sensors ensure the filling head moves in perfect synchronization with the bottle, maintaining accurate filling even at high speeds.
Multi-Head Synchronous Filling: Supports multiple bottles simultaneously and multi-head filling to significantly increase line throughput for large-scale and continuous production.
Adaptable Production Capacity: Filling speed can be flexibly adjusted to accommodate small batches requiring high precision or large-scale industrial production.
2. Easy Cleaning
Ease of cleaning is a core advantage of the Automatic Tracking Filling Machine. Its quick-release design combined with CIP/SIP online cleaning ensures compliance with hygiene standards.
Quick-Release Design: Filling heads, pipelines, and key components can be quickly disassembled and reassembled, reducing cleaning and maintenance time and lowering production downtime.
CIP/SIP Online Cleaning: Internal circulation cleaning and sterilization can be performed without stopping the machine, maintaining a clean production line and improving efficiency.
Hygiene Compliance: Cleaning system meets GMP, food safety, and pharmaceutical hygiene standards, preventing cross-contamination.
Cross-Product Safety: When switching products, the cleaning system ensures complete removal of residues, supporting multi-product production.
3. Premium Materials
All components in contact with the product are made of food-grade 304/316 stainless steel, ensuring durability and hygiene.
Corrosion Resistance: Stainless steel can handle acidic or alkaline liquids and chemical additives, ensuring long-term stable operation.
Wear Resistance: High-quality materials withstand long-term high-speed operation, reducing maintenance and replacement costs.
Hygienic Safety: Materials meet hygiene standards, ensuring no harmful substances are introduced during filling.
Sustainability: Stainless steel is recyclable, aligning with modern eco-friendly production concepts and reducing long-term operational costs.
4. Comprehensive Advantages
The Automatic Tracking Filling Machine integrates high efficiency, hygiene, safety, and user-friendly operation into a complete advantage system.
Increased Production Efficiency: High-speed and multi-head synchronous filling increases output and reduces labor.
Stable and Reliable: Automatic tracking ensures consistent accuracy, combined with durable materials for long-term reliability and low failure rates.
Flexible Operation: Quick switching of bottle types, filling volumes, and product parameters meets multi-product production needs.
Cost Reduction: Accurate filling reduces material waste, quick-release and online cleaning minimize downtime, increasing ROI.
Safety and Hygiene Assurance: Fully compliant with GMP and food/pharmaceutical hygiene standards; automatic monitoring reduces operational risk, protecting product quality and staff safety.
Application Scenarios
1.Food & Beverage Industry
Juices and Dairy Products: Efficiently fills juices, milk, yogurt, and other liquids, ensuring consistent volume and appearance.
Drinking Water & Alcoholic Beverages: Supports multiple bottle shapes; high-speed filling maintains hygiene standards for large-scale production.
Sauces & Condiments: Accurately fills viscous liquids like honey, soy sauce, and syrups, reducing waste and ensuring product consistency.
2.Daily Chemical Industry
Personal Care Products: Fills shampoo, conditioner, shower gel, and liquid soap evenly, maintaining product aesthetics.
Cleaning & Disinfection Liquids: Handles both high- and low-viscosity liquids stably, supporting quick changeovers for multi-product production lines.
Flexible Packaging: Adaptable to various bottle types and volumes to meet market diversification needs.
3.Pharmaceutical Industry
Syrups & Oral Liquids: Precise filling ensures each bottle contains the exact dosage, compliant with GMP and pharmaceutical hygiene standards.
Liquid Drug Production: Automatic tracking reduces manual intervention, minimizing contamination risks, suitable for small or multiple batch production.
High Safety Standards: Quick-release and CIP/SIP cleaning ensure hygienic operations and safe product output.
4.Oils & Chemical Industry
Edible & Lubricating Oils: Supports high-viscosity liquids for stable, high-speed filling.
Chemical Liquids & Solvents: Corrosion-resistant materials and automatic tracking ensure accuracy and safety.
Continuous Production: High-speed, multi-head synchronous filling boosts production efficiency while maintaining long-term operational stability.
5.Comprehensive Applications
Multi-Industry Adaptability: Customizable to laboratory, pilot, and industrial-scale production.
Multiple Viscosity Handling: Stable filling from low to high-viscosity liquids.
Flexible Production: Supports rapid product changeovers, bottle size adjustments, and filling volume changes, enabling fast response to new products and market demands.
Frequently Asked Questions
Q1: What is the filling accuracy?
A1: High precision, with an error of less than ±0.5%, ensuring consistent dosage per bottle.
Q2: What bottle types are supported?
A2: Round, square, oval, and irregular bottles are all supported.
Q3: Can it handle different viscosity liquids?
A3: Yes, it can reliably fill both low-viscosity beverages and high-viscosity liquids.
Q4: Is product changeover difficult?
A4: Operation is simple; parameters can be quickly recalled, with changeovers completed in just a few minutes.
Q5: Is cleaning convenient?
A5: Yes, quick-release design combined with CIP/SIP online cleaning ensures hygiene compliance and minimal downtime.
Q6: What after-sales services are provided?
A6: Full technical support, on-site installation, commissioning, and remote guidance are provided to ensure worry-free operation.
If you are looking for a high-speed, high-precision, versatile Automatic Tracking Filling Machine, Tianjin ENAK Machinery Co., Ltd is your trusted partner.
Contact us for technical information and quotations, submit your requirements, and we will customize the most suitable production solution for your business.
