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Pūrongo Hangarau
Ko te whakahaerenga matērau he kaitiaki matua mō te whai hua o te hangaranga ā-tinana. I ngā rārangi huringa tere—āhuatia ana ina ko ngā pakete, te whakakii, me te tuku kawenga taumaha—ko te punaha whakahaerenga matērau e whakatau ana i te wātiropu, te hononga kaimahi, me te wāhi e wātea ai te pūnaha. Mai i te āhua pūnaha-injiniere, ko te karui ake e tohua pai ana hei takotoranga tikanga mō ngā tikanga arorau: e tuku ana i te putanga e mōhiotia ana, te wehenga uta pūmau, me ngā wāhi whakauru māmā mō te mātai me te mātātoko. Ko te hoahoa e pakari ana ki te karui ake e iti ana te panoni e hāungaia ana e te whakahaerenga ā-ringa me ngā taputapu tuku kore whai take, ka heke hoki ngā tūmomo harwarenga me te piki ake i te whai hua o te taputapu (OEE).
Mō ngā tipu e whai ana i ngā whāinga o te Ahumahi 4.0, me nui ake te mahi a te kaikawe whitiki i te neke i ngā wāhanga; me whakarato i ngā atanga raraunga (tere, torque, kawenga, hiko pūkaha), te āhei ā-mōkaika, me te kōwae mō te whakatikatika tere. Ka whakaitihia e tētahi kaikawe whitiki pai te wā toharite ki te huri me te whakaiti i te wā tāke mā te āhei i ngā mīhini tākai aunoa ki te tango, ki te whakatakoto, ki te whāngai hua i te wāhi pūmau. He mea nui anō te kaha pūkaha: he mea nui te kōkiri whitiki e hiahiatia ana mō ngā wāhanga taumaha o tētahi raina whakaputa, he anga whakapakari, he pūkaha nui, he waeine whakatere kua whakaritea mō ngā kawenga tino nui me ngā kawenga tonu hei karo i te whakaiti wera, i te whakapakeke pūkaha rānei
I taku tirohanga mōhio matua, ko ngā whakaritenga tika mō te pūnaha kawe arotai i te ahumahi e āki ai te kapata o te uta, te mariko o te hiko, me te hono arataki. Ko te pūnaha kawe e tohua ana mō ngā uta māmā anake ka pakaru i te wā tuwhera ina whakamahia anō mō ngā whānau hua taumata ake. I te tēnei taha, ko te nuinga o ia wāhanga e piki ake ana i te utu takepū me te hiko. Nō reira me āhua noa te pūnaha kawe arotai, me ngā taputapu, me te rite ki te āhua o te putanga o te rārangi hui kia tuku ai i ngā whakapai ake e ine ai taea ai te iti ake i te mahi tangata, te ōrite o te putanga, me te hononga ki te pūnaha tāpiri arotai ki te mutunga.
Ngā āhuatanga hangarau matua
Ko te pūnaha kawe arotai mariko a Tianjin ENAK i hangaia mō ngā pou e toru: te kapata o te uta nui, te āhua o te hononga māmā, me te mariko o te kawe. Kei ia pou he kōwhiringa hoahoa pūmau e āwhina ana i ngā mohio matua kia āki ai i te wā o te kōwhiri me te whakauru.
Mātātoko kia puaki: Ko te tūhono ake i te riu o te pēke he mea hanga karaihe kaha, ā, he kōpae hāngai ki ngā tapa, me ngā wāhi kākahu kaha mō ngā pākahiko. Ko te mātai i te matapae o te pēke he mea whakarerekē ai mō te manawa aki aki, ā, kia kaha te kaha tōna kia mau i ngā kītoke haangai, kaua e roa ake te roa. Ko ngā kōwhiringa tiimata he pūnaha taiapa, he tohu rārangi rāwhiti, he rama TEFC hoki, ā, kua rahi ake te rahi kia taea ai ngā kītoke noho tonu, me ngā kītoke pōturi ka tīmata te rārangi. Kua hoahoa ngā tawhitinga o ngā pākahiko, me ngā tārore o ngā porowhita kia iti ai te pēke e kurukuru ana, kia tōpuapua ai ngā kītoke wāhi, he mea nui tēnei mō ngā pereka taumaha, mō ngā kītoke pakari hoki.
Te whaiwhai aunoa māmā: Ko te kawe aho a ENAK e whai pāpānga mekanikahi standatia ana, me te whaiwāhi i te taupua arataki. Ko ngā āhuatanga mekanikahi ko ngā arataki infeed/outfeed e rerekē ana, ngā papamuri tikanga tikanga, me ngā wāhi tūhono māmā mō te tāpiri i ngā kaiārahi, i ngā kaiawhina ranei. I te taha arataki, ka tautokona e te kawe aho ngā kaupapa takitahi maha I/O, ā, ka tukuna hoki i ngā inihua ananeriko/irahiko mō te āhua toka o te motuka. Ko ngā waitohu iti e tino pai ana mō te PLC mō te Tīmatia/Tāpuritia, te Kawe Kotahi, me te Tāpuritanga Matapōkai, e hāpai ana i ngā kauwhau pūtake atamira mō te tautuhinga kore-wātaka me te whaiwhai korero. E āwhina ana tēnei kia rite ai te kawe aho ki ngā kaiwhakaputangia o runga me ngā mīhini tāpiri aunoa o raro, kia pupuri i te pae o te hua, kia iti ai ngā pakanga e hua ana i te tāpiri.
Te kaha whakawhiti tino pai me te iti i te mahi ā-ringa: E wātea ana ngā hua o te pūnaha hiki i raro i ngā takotoranga iti-koretake, ngā tapa tohu anuanu, me ngā pūnaha here e tiaki ana i te ara o te reti me te iti o te uara uara. Ko ngā aronga hoki me ngā tikanga VFD timata māmā e heke i te hiko kaipara, i te wa e heke hoki ngā kaihere matatini i te korikori o te reti. I te whakamahinga, ko te hoahoa momotuā o te kawe waka me ngā wāhi whakapā atamira e heke i te wā tapa tata ki te whakatika (MTTR), ka taea ai te whakatika kore noa i te whakamutu tōtō o te raina. Ko ngā tokorua whakakī ā-hinengi me ngā rohe irirangi irirangi ka taea ai e ngā roboti, i te wā e piri ana, e wātea ana ngā wae tapa ki te toronga reti, nō reira ka heke te maha o ngā whakaurunga ā-ringa me ngā panoni e hāngai ana.
Ko ngā whakaaro hākinakina atu ko ngā arai pouaka me ngā papa kaukau hei whakamarie i ngā taiao uaua, ngā punaha āhuahua mō ngā āhua rereke o ngā hua, me ngā kaitiaki haumaru kua tuhia. Mā ēnei āhuatanga katoa ka tū a ENAK he papa tapepe e mau tonu ana i te rere o te mahi, e iti ana i te mahi a te tangata me te wā tapakore o ngā taputapu.
Ngā tauira whakamahi i te ao hanga
Kei Tūa A: Rārangi pakipaki mataara mō ngā kaporeihana inu. I te taiao whakakii tatauranga me te pakipaki, he matua herekore te āhua o te pīti me te tautoko tūmau kia kaua ai te pouri iho, te hapa hoki ki ngā taputapu pakipaki kaukau. Kātahi ka whakauruhia te karaihe ENAK ki te wāhi tīmata, ā, kātahi ka taea e te rārangi hua te pupuri i te tere iti noa mō te mahi 24/7. I taea e te karaihe karaihe te kawe i ngā rāpoi nekeneke, paerewa hoki nā te hanga kaha ake o tōna anga me te hononga pūmahana teitei, kia kaua ai te whanake nui. I homai e ngā wāhi hononga he tohu tau hua mō te PLC o te taputapu pakipaki mai i te urupare tuhuratanga mai i te karaihe karaihe, i te wāhi i iti ai ngā pouaka pouaka i te whakauru i te whakatika āhuatanga pīti. Mā te mātai i te whakaritenga ā-ringa ake, i iti ake te tāwhai a te kaimahi neke atu i te 60% ā, i pai ake te wā tono i te rārangi mā ngā tūtohi whakamātau kua whakarārangitia kia kaua ai te kawenga hui tōtō.
Kei Tēnei Arataki B: Te tuku i ngā waehe taumaha ki te whakauru. I te tūhura i te huarahi e taea ai te nukunuku i ngā waehe taumaha i waenganui i ngā takotoranga mātai me ngā takotoranga whakauru, kua hiahiatia he raihana e taea ai te tautoko i ngā uta takirua me te herekenga ki te pakanga. Kua whakamahia te karui a ENAK, i tohua mā ngā pīrahi kākāhu me te karui kaha, hei karui tonutanga i waenganui i ngā takotoranga. Kua whirihorahia te karui ki ngā putanga tōpapatanga kia taea ai ngā rorohiko āwhina ki te tango i ngā rahinga ki ngā wāhi tūmatanui—e horoi ana ki te tūponotanga o te karui. Kua tohua te arotake i te ira o te karui mā te ira motuka i ngā wā tuarangi o te uta, ka aronga te tiaki mōrearea i mua i te pakaru o ngā waehe. Kua iti ake te wā kore whakaritenga me te roa atu o ngā waehe mō ngā pēpi me ngā porowhita.
Kei Tūa C: Te hononga māmā ina hekeia ki te whakapakanga aunoa. I rapu tētahi kaihanga kia wehe i te tuku ā-ringa i waenganui i tētahi mīhini hanga me tētahi pūnaha pakipaki tuarangi. Kua hoahoa te kaipākahukahu taupiri ENAK hei hononga takitahi: nā ana arataki e taea te adjust me te taraiwa e taea te servo i raro i te whakaaetanga o te pūnaha pakipaki ki ngā hua e tū ana i tētahi wāhi tūpui, kāore he wehenga atu anō. Kua pupuri te ahunga o ngā hua te iti o te parihau o ngā kaipākahukahu, i te wā e whakahaerehia ana e te pae māmā me te karaehe e hui ana ki te encoder i te tūpono o ngā hua ki te tūpono o te upoko pakipaki. I te wehe i te tūāpapa ā-ringa ka heke te utu mahi, ā, i piki ake te putanga o te raina umanga 12% nā te iti ake o ngā hapa pakipaki.
Kei Tiriti D: Te tukatuka maha-āraina i tētahi toihanga maru. I tētahi toihanga e whakahaere ana i ētahi atu SKU, he mea matua herekore ngā huri noa i roto i te wā poto. Kua whakauruhia ētahi taponga kawe awhiorangi maha me ngā paraihe hono paerewa me ngā tautoko whakarahi māmā, ka taea ai te whakakapi i roto i ngā wā tuarangi. Ko te arataki tōpū o te awhiorangi me ngā kōpae whakapumautia i mua i te whakauru kia kaua e hiahiatia ngā tikanga tautohe mō ia SKU hou. I ripoata ngā kaiwhakahaere āraina i ētahi wā tīmatanga poto ake, me te ōrite iti ake i te wā tuatahi o te whakaputa (i pai ake te kounga i te haora tuatahi), e whakaatu nei i te uara o tētahi punaha awhiorangi i hangaia mō te whakarerekenga tere.
I roto i ēnei keehi, ko te kaupapa tūmatanui he mea hāngai anō te tape conveyor; engari he wāhanga takitahi o te raina whakaputa. Mā te whakarato i te pūmotomoto, ngā atamira arataki, me ngā āhuatanga mōrearea, ka iti ake te mahi ā-ringaringa, ka poto ake ngā wā kōpae, ā, ka taea ai te whakauru ake i ngā taumata matatau ake o te whakahaere. Ko ngā painga e mōhiotia ana i ngā whakaurunga he iti ake ngā wāhi e takotoria ana te ringa, he pai ake te putanga tuatahi, ā, he nui ake te āhua mōrearea mō ngā kaupapa tiaki whakamātau.
Ngā Aronga Hākinakina mō āpōpō
Ko te evolūtanga o te hangarau belt conveyor ka timataia e ētahi aronga e toru e hui ana: te whakapakari ake i ngā kai-iri, te whakahaere āwhā, me te innovation o ngā matēria. Ka whakaurua e ngā pūnaha conveyor mōpui āhuatanga katoa—ngā kai-mea kāuta, ngā tation IR/mātā, ngā kai-tirotiro hauora mōpui—ka hangaia ai tētahi “tuakiri digiteiti” o te rārangi kawe. Tēnei āhua ōrite ki te wātona e whakaae ana ki ngā algorithima tiaki mā mua kia kitea te roa ake o te mōpui, te warewarenga o ngā pākihiwi, i te wehenga rānei i mua i ngā herenga.
Ka huri ngā kōtaha herehere mai i ngā kāwari tūmatanui ki ngā rawa āwhina e mahi tahi ana i roto i te raina te whakahaere āwhata. Ka whakamahia ngā tauira mātai mātai, ka houhia e ngā aha motor me ngā huinga tohu o te kōtaha herehere, hei whakamaarama i ngā kōpae tere kia māmā ai ngā wherenga i muri mai me te heke i te raraunga. Ka pekenga ngā VFD ki ngā taru whakarewa kia hinga ai te raraunga pūkaha, ka heke ai ngā utu whakahaere mō ngā haerenga roa hui. Ka tautoko tonu ake te kōtaha herehere takitahi i ngā wae takitahi pānui pāwhara pērā i ngā kāwari takirua, ngā wae tuku servo, me ngā tokorua ine-rite kia āwhina i ngā hurihanga hua marino.
Ko ngā whakapai ake i te pūkenga matēra ka hua ai ngā karaihe pēhanga me te iti ake te kawenga, me te iti ake te roa i raro i te kawenga, me ngā tau herehere maimoatia pai ake—ka iti ake te whakarereka me te maha o ngā mahi tiaki. Ko ngā rōkirī huinga kotahi me ngā tauranga māmā engari kikii ake ka heke i ngā ngaru inerti me te tuku i ngā tīmatanga me ngā mutunga e iti ake ana i te nui o te hiko. Arataki, ko te whakaritenga o ngā tikanga whakawhitinga kōrero me ngā wāhi hononga hinu ka māma ake ai te tūhono o ngā kapa pēhanga ki ngā taputapu o te toihana, ā, ka huritau te whakauru i ngā raina pakete aunoa kāore he mahi tūhuratanga motuhake.
Mō ngā mātanga e whakaratoha ana i ngā whakapai ake i te whakaputa, ko te whiriwhiri i tētahi arataki pēhanga pēhanga i hangaia mō ngā taputapu ine, ngā whakapai ake takirua, me ngā taraiwa e iti ake ana i te nui o te hiko ka manawaroa ngā wherenga. Mā te whakamahi i tētahi pēhanga pēhanga EAKIA rite atu ki te tuatoro mō te neke haere i ngā taonga, ka taea e ngā toihana te whiwhi i ngā whakapai iti ināianei me tētahi ara mārama ki ngā raina whakaputa anuanu, kore noa i āpiti āmiki ake.
